Dry-Mix Mortar Production Line
Integrated equipment for mortar batching, mixing and packing, configured to suit your products, raw materials and site conditions.
- Theoretical Capacity: 10–120 t/h, depending on configuration
- Typical Products: Masonry mortar, plastering mortar, tile adhesive and wall putty
- Discharge Options: Bag packing and/or bulk loading
Key Features
Controlled Weighing & Dosing
Weighing systems and dedicated additive dosing help control ingredient proportions according to the selected mortar formulation.
Twin-Shaft Mixing
A twin-shaft mixer combines the measured ingredients, with mixer size and mixing cycle selected for the product and required output.
Flexible System Configuration
Storage, conveying and sand preparation modules are configured to match raw material conditions, production requirements and available space.
Bag & Bulk Discharge Options
Finished mortar can be directed to bag packing or bulk loading, with handling equipment selected to suit delivery requirements.
System Layout & Production Process
- Material Preparation: Sand is dried and screened when required. Qualified dry sand, cement and mineral fillers are stored separately before batching.
- Weighing & Mixing: Materials are weighed and additives are dosed according to the formulation, then combined in the mixer.
- Finished Product Handling: Mixed mortar is transferred to buffer storage before bag packing or bulk loading.
System Components
Drying System (Optional)
Three-pass rotary dryer for sand drying. Coal, gas or oil heating can be configured. The brochure specifies outlet sand moisture below 0.5%; actual performance depends on operating conditions.
Batching System
Controlled feeding and weighing regulate material proportions and transfer, supporting consistent batching and finished product quality.
Mixing System
Twin-shaft paddle mixer with a robust structure and stable drive. Sealing and wear-resistant components support reliable mixing and service life.
Dust Collection System
Pulse-jet bag filters collect dust at designated points throughout the line, helping maintain a cleaner working environment.
Bulk Loading System
A telescopic loading system transfers finished mortar from storage silos into bulk tanker trucks for convenient dispatch.
Electrical Control System
Process visualization and material-flow monitoring support production control. The brochure specifies storage for 10–30 recipes; automatic alarms can be configured as required.
Packing System (Optional)
Impeller valve-bag packers, pneumatic valve-bag packers or open-mouth bagging machines can be selected to meet packaging requirements.
Conveying System
Screw conveyors and bucket elevators provide controlled material transfer between process stages.
Additive Dosing System (Optional)
Automatic additive dosing equipment can be configured to match the formulation, reduce handling losses and improve dosing efficiency.
Palletizing System (Optional)
Conveying, bag shaping, cleaning, coding, palletizing and stretch wrapping can be integrated to reduce manual handling.
Technical Specifications
| Model | Theoretical Capacity (t/h) | Main Mixer Motor Power (kW) | Additive Weighing Range (kg) |
|---|---|---|---|
| HNCY2 | 10–20 | 18.5 | 5–30 |
| HNCY3 | 20–40 | 18.5 / 22 | 10–50 |
| HNCY4 | 40–60 | 22 / 30 | 10–200 |
| HNCY6 | 60–80 | 45 / 55 | 10–200 |
| HNCY10 | 80–120 | 55 / 75 | 10–200 |
Note: Values are manufacturer-provided references. Actual capacity depends on the formulation and line configuration. Power refers to the main mixer only; slash-separated values require configuration confirmation. Weighing ranges, total installed power and space requirements are confirmed for each project.
Applications
Depending on the formulation and equipment configuration, the line can be designed for masonry mortar, plastering mortar, floor screed mortar, gypsum plaster, tile adhesive, crack-resistant mortar, decorative mortar and thermal insulation mortar. Material handling, mixing and packing requirements are confirmed for each product.
Plant Layout Examples
Dry-Mix Mortar Production Line
Compact Automatic Dry-Mix Mortar Line
Fully Automatic Dry-Mix Mortar Line
Planning a Dry-Mix Mortar Plant?
Tell us your target mortar products, required capacity, raw material conditions, available site space and packing requirements. We will recommend a suitable production line configuration.